Want to know how to improve the quality and productivity of a cable harnessing process? Or do you want to perfect the art of cable cutting, crimping, stripping and so on? Well, below is how to improve quality and productivity through cable harnessing.

Cable harnessing or cable harness is a process that involves the act of assembling cables. While this is a very common definition, there are other definitions of it. For instance, it is sometimes defined as the act of integrating connectors to cables. Regardless of the definition, you settle with however, the purpose of it doesn’t change. And what’s its purpose? Well, cable harnessing helps in transmitting electrical power or signals. Think of it as a process that helps properly integrate cables and connectors of any given vehicle.

Given its significance, it is important that you maintain a high-quality process of cable harnessing. In addition, there’s a need for accuracy and speed in any given cable harnessing process. All these are things you can only achieve through a harnessing process that’s done properly. An ideal harnessing process involves a number of key steps like cable cutting and crimping.

So how can you best improve product quality and production efficiency through cable cutting? We get to answer this below.

Improving Quality & Productivity Using Proper Cable Harnessing

With cable harnessing, the key is making sure you get every step right. This is more so important if you want to improve quality and productivity using proper cable harnessing. Carry or cover these steps correctly and you are sure to improve quality and productivity.

Cable Harnessing Process Steps

So what are the steps that will result in a proper harnessing process and ultimately improved productivity and quality? Well, they include;

  • Stripping – While it might look simple at first, stripping is very important in any given cable harnessing process. Remember to carry out this process as carefully as possible as it usually affects the cable’s crimping results.
  • Crimping – This cable harnessing step is very important. If you fail to properly crimp a cable, you might affect the connection between it and a connector. With crimping it is best to go for an automated process as this provides consistency. Furthermore, they guarantee high-quality work.
  • Assembling – Also called tightening, assembling, as the name suggests, is the process of assembling the cables together.
  • Cable Cutting – For cable cutting, it is important that you using an automated machine or equipment. Relying on manually cutting cables can result in one having cables with different lengths. This is more-so true when cable cutting many cables.
  • Looming – this step usually involves the act of bounding cables together. This is done using cable ties, straps, cable lacing and sleeves just to mention a few.

While these are the most common steps in any given cable harnessing process, they are not the only ones. In fact, the way you carry out a harnessing process can determine the number of steps you’ll cover. If you opt to do it manually, for instance, you’ll note that there are many steps to cover and not just cable cutting and the rest. 

That said, it is good to point out that with manual cable harnessing, human error greatly impacts the results. Furthermore, you’ll need to invest an adequate amount of time and manpower to achieve quality results.


Would you like added information on all things cable harnessing? Get in touch with Wiring Solutions. You can do this by phoning (08) 8234 2670. There is also an option of email Wiring Solutions using enquiries@wiringsolutions.com.au.